We conduct a detailed analysis of the local conditions, including raw materials, market demand, and geological factors, to develop a tailored factory plan. We provide complete project assistance, including:
- Plant planning and design
- Manufacturing and installation
- Commissioning and personnel training
- Raw material configuration and testing
By focusing on factors like factory infrastructure, local market trends, and environmental conditions, Brickwell ensures a seamless setup process that aligns with specific technical requirements.
Brickwell’s streamlined project execution ensures efficient delivery and installation of AAC plants. Key aspects include:
- Effective project management and planning
- Reliable equipment supply and logistics
- Supervised installation for accuracy and quality
With a robust research and development team, advanced production systems, and a well-established supply chain, Brickwell guarantees comprehensive and timely solutions for its customers.
We offer a comprehensive after-sales service framework to ensure optimal plant performance and efficiency. Services include:
- A visual production management system for enhanced process control
- Digital factory management to improve operational efficiency
- Proactive troubleshooting and failure resolution
- Reliable customer support to deliver value-driven services
- Equipped with cutting-edge automation technology, ensuring consistent quality, efficiency, and minimal manual intervention.
- Produces upto 25000m³/annum extra with similar capacities, meeting the demands of both small-scale and large-scale construction projects.
- Plant designs can be tailored to specific local conditions, raw material availability, and production requirements.
- Advanced monitoring systems ensure the highest quality standards are maintained throughout the production process.
- Durable machinery with minimal maintenance needs reduces downtime and ensures continuous operation.
Raw Material Processing Section
This section is equipped with advanced machinery to ensure the precise preparation, proportioning, and mixing of raw materials such as sand, cement, lime, gypsum, and aluminum powder. Accurate processing enhances the consistency and quality of the AAC blocks, reducing material waste and improving production efficiency.
Automatic Steel Mesh Fabricating and Circulating Section
Brickwell provides automated systems for the fabrication and circulation of steel mesh, which serves as reinforcement for AAC panels. This technology ensures uniformity, high structural strength, and seamless integration into the production process, reducing manual errors and increasing productivity.
Pouring & Pre-Curing Section
The pouring system is designed for precise and controlled filling of molds with the AAC slurry, while the pre-curing process ensures the mixture achieves the ideal consistency and strength before further processing. This section guarantees dimensional accuracy and enhances the quality of the final product.
Cutting Section
The cutting section features high-precision cutting equipment that slices the pre-cured blocks into desired sizes and shapes with minimal wastage. This ensures compliance with project specifications and facilitates efficient use in construction projects.
Autoclaving Section
Brickwell supplies state-of-the-art autoclaving equipment for curing AAC blocks under high pressure and temperature. This process enhances the strength, durability, and thermal insulation properties of the blocks, making them suitable for a wide range of construction applications.
Finished Products Packing Section
The packing section includes automated systems for stacking, packing, and securing finished AAC blocks for transport. This ensures safe handling, reduced labor requirements, and efficient logistics, allowing for streamlined delivery to construction sites.
Production Control System Components
Integrates a robust production management system that allows real-time monitoring and control of the manufacturing process. This system ensures operational efficiency, consistency in product quality, and the ability to adapt to varying production demands. It also facilitates data-driven decision-making to optimize output.
