- Steel Horizontal Cylinder Structure: Constructed using Q345R steel plate for robustness, the autoclave’s main pressure parts are fabricated with precision to withstand extreme operating conditions.
- Flange Construction: Both the body and cover flanges are made from 16MnII forged steel, ensuring structural integrity and reliability.
- Welding and Testing: All welded pressure components undergo X-ray non-destructive testing and heat treatment as per GB150-2011 industrial standards, ensuring compliance and safety.
- Sealing: The door features imported rubber seal rings from professional manufacturers, offering superior sealing performance, ease of installation, and a long service life.
- Supports and Adaptation: Feature specialized support systems, including hold-down and movable bearing supports, to accommodate the expansion and contraction of the body during operation.
Brickwell autoclaves are available in manual and computerized control configurations. The door features an active-opening structure, which can be operated via a hand-speed reducer, electric drive, aerodynamic drive, or hydraulic drive. The autoclave also includes a safety chain protection device that prevents incorrect operation, ensuring a safe working environment for operators.
- Side-Opening Door: Uses a rotating arm for flexible, low-effort operation. This system is ideal for tight spaces and provides easy access for loading and unloading.
- Up-Sliding Door: Features a lever-type structure with a counterweight system, designed for easy opening and minimal space occupation.
Brickwell autoclaves are equipped with comprehensive safety and operational features:
- Safety Valve and Pressure Gauge: Essential for monitoring and controlling internal pressure.
- Air Release Valve: To manage the pressure inside the autoclave.
- Drainage System: Custom connectors to suit specific user requirements.Traps and Seal Ball Valve: For optimal fluid management.
Feature advanced technologies, including the automatic hydraulic door opening system, cutting kettle teeth, pressure drainage device, and electrical safety interlock, all of which are patented for enhanced performance.
Use OF special-grade Q345R-GB713 steel for the container board, 16MnII forging for the flanges, and high-quality materials like φ133×25 tube and DN100 to ensure longevity and safety.
Each autoclave undergoes rigorous testing, including magnetic particle testing, X-ray inspections, and hydraulic tests, ensuring every unit meets the highest quality standards.
- Mechanical Interlocking: Prevents movement when there is pressure in the kettle.
- Manual and Electric Safety Interlocks: Ensures that the door cannot be opened under unsafe conditions, preventing accidents.
We believe in providing comprehensive after-sales support to ensure the optimal performance of our autoclaves:
- Expert Guidance: We provide tailored advice for configuring your production line to achieve the highest efficiency.
- Installation and Training: Our team offers free installation, on-site training, and operational guidance to ensure safe and efficient use.
- Spare Parts Support: We offer quick-wear parts and other essential components at no extra cost to ensure the longevity of your autoclave.
- Ongoing Support: We monitor the performance of our autoclaves and assist with any maintenance needs, ensuring smooth and continuous operation
